All About Die Cutting Machines

Die cutting machines help with embossing, engraving and cutting of cards, papers, fabric and thin pieces of metal. With the unit, you are able to easily add dimension and texture to any fabric without using scissors.

Factors to consider when buying the machines

For you to buy the right machine you need to consider a number of factors. One of the factors is your budget. Just like any other units, machines from different companies go at different prices. There are those that are expensive while others are cheap. The expensive units tend to have additional features that you can’t find in the cheap versions. Another factor to consider is the use of the machines. If you are going to be using the machines for industrial production you should go with bigger cutters but if you are looking for a machine for home use you should go for a simple portable machine.

You should also consider the type of material that you want to cut. While most of the die cutting machines can cut a wide range of materials, there are some machines that can only cut a specific type. Some can only cut wood, others vinyl, and others chipboard. If you are going to cut only one material you should go for the specialty machine but if you are going to cut a wide range of materials, you should go with the general machines.

The type of machine that you want is another factor to consider. There are two main types of these machines in the market: manual and electronic. Manual machines are usually easy to use but they tend to limit you to the design and terms of function. They also pose danger to small children. Electronic machines, on the other hand, are easy to use and you can use them to create almost any design that you want.

Tips to consider when using the machines

Once you have bought your machine you need to use it properly for you to achieve ideal results. To avoid tearing the material that you are cutting you should use wax paper between the card stocks and die. If you don’t have money to buy extra plates, you should make use of the adjustable dial. This feature allows you to change the distance between the rollers so that you are able to die cut any material without the need of the extra plates. You should also regularly inspect and clean the machines to keep them in top shape.

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Making an Educated Decision on Your Next Automated Plasma Shape Cutting Machine

Whether you are a first time buyer or have existing installations of plasma and/or oxy-fuel shape cutting systems, continuous advancements in technology and a growing landscape of low-cost manufacturers and integrators has clouded the automated plasma shape cutting machinery landscape.

Plasma cutting is the result of introducing an electrical arc through a gas that is blown through a nozzle at high pressure, causing the gas to turn into plasma and producing a focused flame that reaches temperatures of 50,000 degrees Fahrenheit. Automated plasma cutting systems are classified as either conventional or precision (high-definition), based on the characteristics of the cutting flame. Precision plasma systems are capable of producing parts to tighter tolerances, achieving faster cut rates, and producing less kerf and bevel than conventional plasma systems. The cost of these units can also be significantly higher than conventional plasma systems. It is therefore extremely important to properly match the shape cutting machine with the appropriate plasma cutting system.

One of the most common and costly pitfalls buyers encounter is when manufacturers or integrators mismatch machines and power sources. This is often the result of manufacturers not taking the time to understand the buyer’s requirements, having a limited or single-product line of machines, limited OEM access to power sources, and/or a lack of industry/application knowledge. These manufacturers will then often sell with a focus on lowest price instead of lowest cost of ownership, highlighting the strong point of the plasma system or the machine without regard to the limitations of the other. The best precision plasma power source available will not provide users with the desired cut quality and accuracy if it is not mated to an appropriate base machine.

There are many types of plasma shape cutting machines available in the market today. The most common machines are bridge or gantry style machines made from either fabricated steel or extruded aluminum. Construction of the machine is extremely important relative to your application. Machines constructed of extruded aluminum are typically considered to be hobbyist or artisan machines and most appropriate when doing a limited amount of cutting or when cutting light gauge materials. The plasma and oxy-fuel cutting processes create large amounts of heat which is retained in the materials being cut and can cause deflection or warping of aluminum machine components traveling over the hot cutting surfaces, greatly effecting accuracy and cut quality. Fabricated steel machines are highly recommended for any type of continuous cutting process, cutting of plate steel, and where auxiliary oxy-fuel torches may be used. Auxiliary heat shields may also be available to further protect the machine and components from extreme heat conditions.

Cutting machines are available with a variety of drive systems including single-side drive, single-motor dual-side drive, and true two-motor dual-side drive systems. A well constructed single-side drive system or single-motor dual-side drive system will perform extremely well in conventional plasma applications. The benefit of the extra precision offered by two-motor dual-side drive systems will not be realized in conventional plasma applications due to the limitations in the precision of the conventional plasma cutting process itself. Two-motor dual-side drive systems will provide the accuracy and performance required to achieve optimal results from a precision plasma process.

Sizing of the motors and gear boxes relative to the mass of the machine is also extremely important. Undersized motors and gearboxes will not be able to effectively change the direction of the mass of the machine at high traverse and cut speeds, resulting in un-uniform cut quality and washed-out corners. This not only affects the cut quality, but will also lead to premature mechanical failures.

The CNC control is the unit that ties together all of the functionality and features of the machine and plasma source. There are basically two classes of controls used on most of these machines today. Most industrial applications use industrial PC-based control systems such as those produced by Burny or Hypertherm. These units have user-friendly touch screen control panels and are housed in enclosures that can stand up to the harsh environments they operate in. Smaller machines of the hobbyist or artisan types often utilize standard PCs with I/O cards to control the drives and plasma systems. Industrial based controls are highly recommended for any application, are designed for industry specific requirements, are less prone to the typical PC problems, but can be cost prohibitive in smaller applications.

Another important, and often overlooked, feature to consider when selecting a machine is the construction of the rail system. Plasma cutting machines produce and reside in a harsh environment. It is therefore important that the components used in the construction of the rail system be robust enough to exist in this environment. All rail surfaces should be constructed of hardened materials and cleaned frequently so that they do not become pitted and gouged by the splatter of molten steel that will inevitably fall on them. Self-cleaning wheels are also a recommended feature to keep the wheels clean between regular preventive maintenance (PM) cycles. Sizing of the rails should also be robust enough to prevent deflection as the machine travels across them.

The combination of all of the above factors results in the precision and accuracy of a system. Unlike other mechanical machining processes, it is difficult to assign a standard tolerance to plasma cutting processes. Many manufacturers will strongly promote the fact that their machines have positional accuracy of +/-0.007 in. and repeatability of +/-0.002 in.. The fact is that just about any machine on the market can hold tolerances that far exceed the tolerance and capability of the plasma cutting process itself. There are many factors that will influence the cut quality you will achieve on your parts including: the characteristics of the part itself, power settings, consumables, gases used, material type, gauge/thickness of material, part layout on plate, etc.. Ask the manufacturer to provide you with cut samples of your parts or parts that closely approximate the parts you will be cutting, made on a machine/plasma combination that is comparable to what you are looking at. This will give you the most realistic representation of what to expect from a specific machine/plasma combination and the plasma cutting process itself.

Before talking to any cutting machine manufacturer, clearly identify your requirements:

Identify the types of materials will you be cutting with your system (ferrous/non-ferrous, mild steel, stainless steel, aluminum, etc.).
Identify the range of material thicknesses you will be cutting.
If you will be cutting a variety of materials and thicknesses, estimate the percentage of each type and identify the primary types and thicknesses.
Determine the size (length, width, and thickness) of plate you will be purchasing in order to properly size the table, effective cutting area, and weight capacity of your new system.
You may also want to look to the future in anticipation of any future types and sizes of materials you may need to process. The upfront cost of anticipating these requirements may be substantially less than upgrading or retrofitting your system in the future.
Identify the tolerances you will need to maintain. This will help determine whether you need a conventional or precision plasma system, as well as the type and construction of the base machine.
Determine how many hours-per-day and days-per-week the machine will be operated. This will determine the type of base machine construction you will need, help estimate the cost of operation, and allow you to compare the cost/benefit of consumables life of various manufacturer’s power supplies.
Determine how you will exhaust your equipment. Water tables do not require exhaust systems, but down-draft tables do. If there is an existing exhaust system in place, identify the capacity of the system in cubic feet per minute (CFM).
Determine if you will need the flexibility to expand the system or add additional plasma and/or oxy-fuel cutting stations in the future. Some machines are capable of only carrying one or two torches, while others can accommodate slave stations for up to a combination of 10 plasma and oxy-fuel torches. Likewise, some machines have fixed cutting areas while others can be extended in length to increase cutting area or accommodate multiple cutting tables.
Define the area in your facility where the machine will be located. Make note of any obstructions, hazards, or access points that will need to be taken into consideration when laying out the new system. Also, identify how your material will be handled in and out of the area (forklift or crane, aisle locations, etc.).
Identify the power you have available, both voltage and amperage.

A reputable manufacturer should ask you for most of this information before making any proposals on a system. If a manufacturer does not have this information, they cannot adequately evaluate your requirements and propose a system that will best work for you and your specific application. Spending the time to identify your requirements up front will not only save you countless hours of frustration resulting from living with the wrong machine, but also save you money by not over- or under-buying a system to meet the requirements of your specific application.

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DuPont de Nemours International SARL at African Utility Week and Clean Power Africa

The 16th annual African Utility Week and Clean Power Africa is the only global meeting place, conference and trade exhibition for African power and water utility professionals and offers a unique networking opportunity for engineers, stakeholders and solution providers alike.
Each year XZIBIT is entrusted to redesign and refresh the contemporary look and feel of DuPont’s current stand and layout. This year we incorporated the use of timber finishes to enhance and elevate the brand in an intriguing and captivating manner while maintaining the modern and high tech corporate identity of DuPont.

DuPont de Nemours International SARL at African Utility Week and Clean Power Africa
The creative lead was inspired by a strong and structural linear design and high tech influences by the use of high gloss finishes and strong overall lighting. We aimed to achieve and develop a strong and impactful brand presence by highlighting the very proud ‘Materials Matter’ in photovoltaics slogan.
Attendees who know the brand were reminded that as a brand DuPont innovates continuously and field-tests relentlessly to fulfil the need for new energy solution in the world we live in today.

From a practical perspective the client needed a space to exhibit their respective supplier solar panels that included Yingli Solar and Jinko Solar. We utilised the back walls for this purpose and then also produced platforms for product information to be displayed. The client also required a custom designed display unit to parade their new DPMS unit that mimicked a rooftop installation module. We executed this unit along with a space apportioned to communicate the installation process in a digital manner. Lastly we also incorporated an informal seating space into the reception design to create maximum ergonomic flow around the stand.

A simple and uncluttered layout was given and the delegates yet again experienced a busy and interactive time of networking.

What Is A Laser Cutting Machine?

A laser cutting machine has many great uses and they are now used more and more in industry because of the speed in which they can work and the quality of work they can produce.

A laser cutting machine is primarily used in industry for cutting metals and other materials, but many schools, universities and crafters also have a Laser cutting machine of some sort in which they can use for various different applications. Taking a look at industrial machines as an example there are many different types of laser cutting machines in use today.

There are three main types of laser cutting machine in use today with the Co ones being the most common. These can be found in machines that cut, bore or engrave. A neodymium laser cutting machine is also good for boring and it is also good for cutting things at a low speed as well. The third type of laser cutting machine is that of the neodymium yttrium aluminium garnet machine, or Nd-YAG as it is more commonly known. This type of machine can do all of what the others can, but it can also good for trimming as well.

Vaporisation cutting machines have a beam that first heats the surface you are attempting to cut. The heat it generates is equal to at least boiling point, so only highly trained people are allowed to use these types of laser cutting machine. It then leaves a small hole which you can make larger if needed and cut what you need to. Carbon, wood and plastics are generally cut using a vaporisation cutting machine.

Laser cutting machines can save business a lot of money because they can be generally operated by just one or two individuals, whereas years ago a workforce of many men and women would be required to produce the same level of output.

Such is technology today you can even buy or lease a small desktop laser cutting machine which is great if you are just starting out in a particular field of business and only need a relatively small laser cutting machine rather than a much larger industrial one.

There are three main types of laser cutting machine in use today with the Co ones being the most common. These can be found in machines that cut, bore or engrave. A neodymium laser cutting machine is also good for boring and it is also good for cutting things at a low speed as well. The third type of laser cutting machine is that of the neodymium yttrium aluminium garnet machine, or Nd-YAG as it is more commonly known. This type of machine can do all of what the others can, but it can also good for trimming as well.

Vaporisation cutting machines have a beam that first heats the surface you are attempting to cut. The heat it generates is equal to at least boiling point, so only highly trained people are allowed to use these types of laser cutting machine. It
There are three main types of laser cutting machine in use today with the Co ones being the most common. These can be found in machines that cut, bore or engrave. A neodymium laser cutting machine is also good for boring and it is also good for cutting things at a low speed as well. The third type of laser cutting machine is that of the neodymium yttrium aluminium garnet machine, or Nd-YAG as it is more commonly known. This type of machine can do all of what the others can, but it can also good for trimming as well.

Vaporisation cutting machines have a beam that first heats the surface you are attempting to cut. The heat it generates is equal to at least boiling point, so only highly trained people are allowed to use these types of laser cutting machine. It

What Do The Cutting Machines Mean To You?

When we mention the topic of cutting machines,what comes to you mind first? Or what do the cutting machine mean to you? Of course the machines usually used in our daily life come out firstly,such as all kinds of knives,saws,axes,etc..While for the factories,workshops,brick cutting machine manufacturers and other industrial walks,cutting machines means different tools from the daily used machines.Cutting machines are ranging from the most basic to advanced such as Abrasive saw, Bandsaw, Circular saw, Cold saw, Diamond wire cutting, Firewood processor, Hacksaw, Laser cutting, Log splitter, Pendulum saw, Punch press, Ring saw, Roll slitting, Shearing (manufacturing), Swing saw, Water jet cutter, Wire saw and Plasma cutting machine. These machines are useful in daily basis as well as in factories, workshops and in a place where large workforce is required.

Here is some brief information of Plasma cutting machine. It’s a kind of machines for mechanical process, which involves cutting various metals of different thickness by using a plasma torch. Mostly said, inert gases are utilized and it is blown at a high speed with an electric arc formed through the gas. The commonly named welding machines, which is used for doing this process, is known as plasma cutter, and it is basically a welding instrument, which creates a thin stream of plasma and the plasma is adequate enough to melt the metal with smooth and clean procedure. The plasma cutting machines are more useful than human labor. Moreover,it saves the users from hazards and danger. Plasma is known as an ionized gas and in this gas, lots of energy is provided and this gas generally has the capacity to release electrons from atoms and on the same time it allows the electrons & ions to mutually come out. The outstanding advantage of having this kind of Cutting Machine in industries is that it can easily cut thick metals in few seconds and it makes the work so simpler and faster and the industries can able to get utmost production output by using this machine.

Plasma Cutting Machines are in large demand and used from small workshops to large commercial production models. These great power systems are believed for their firm development, lightweight, best quality and perfect overall performance. The machines can be risky sometimes and hence, safety headgear, hand safety gloves, welding glasses and face protect etc. must be used before function such equipment.

With smaller misting nozzle and slimmer plasma arcs, Plasma Cutting Machines have few advantages over laser and other cutting machines in the market. They allow more perfection reduces and better complete to various products made from birdwatcher, metal, metal, metal and other materials. Available in different capabilities and requirements, plasma blades can cut materials which range from 5mm width to 300mm width. The Machines are highly affordable and mostly used in welding shops, car ports and related places. Plasma Cutting Machines provide gouging and striking skills and are quicker than other cutting machines. Further, these don’t require a pre-heat pattern, which helps you to save time and makes cutting job much more practical.

Sizzix Big Shot Machine – Is It Really As Great As Claimed By Many?

You will find numerous paper cutters and crafters in the market and the Sizzix Big Shot machine is amongst the very best has it also works with the entire assortment of Sizzix products including the smallest and largest dies along with a number of thrilling techniques. This great machine cuts something and everything from cloth to card stock with quite a couple of things in between. Now isn’t that a really big offer!

Apart from this, there are other advantages which consist of a handle that is easy to turn, stabilizing feet together with an attractive sleek style in pink and black accents. Also, you will have the ability to get regular cutting pads along with the multipurpose platform with Big Shot die cutter. So, by now I am sure you have recognized that this amazing device is ideal for taking along at friends’ crafting parties.

The approx . dimensions of this amazing cutter from Sizzix Big Shot are length 14-1/4 inches by breadth 8-1/2 inches by height 6- 1/2 inches. There are numerous amazing functions why people opt for the Sizzix Big Shot die cut machine. The initial benefit is the fact that it’s a transportable form cutting machine along with becoming embossing roller style machine. It accommodates an extensive assortment of the crafting materials to create from fabric to paper. It is inclined to focus in the entire Sizzix product library along with other embossing and die cutting instruments. It also includes pair of some standard cutting pads along with a multipurpose platform. In fact, various brand embossing folders die cuts and texture plates also could be cut by this Sixxiz Big Shot machine. The versatility of this machine is its primary benefit and this is the reason why it’s so well-liked among the customers.

During this designer age, this gadget is really an actual boon because it tends to be designer friendly also, unlike some other machines within the marketplace. The internet is the very best location where you can obtain any and every piece of information you need about the Sizzix Big Shot machine. In fact, you might also check out the Big Shot Sizzix sale around the net as well, so as to become able to get an inexpensive offer. However, I’d like to warn about the number of frauds and scams which are prevalent online and therefore make certain that you verify the authenticity and credibility of any online dealer before you really finalize the offer.

Grinding Machine: Factors To Consider Before Buying

Grinding machines are used in different industrial setups to grind different materials. A grinding machine is a machine tool and has an abrasive wheel as its main part. The material grinded in the machine is known as work piece. From plastics to variety of metals, different work pieces are grinded in these machines.

Visit a b2b marketplace and you will find various
grinding machine manufacturers offering grinding machines with different specifications. The variety exists due to the need to cater to different purchasing needs of the customers. Here is a discussion to help you know what features of grinding machines your customers would look for.

Types of Grinding Machines
First of all, you must be familiar with different types of grinding machines and which of them are most purchased in your region. Here are the main types of machines you should find with grinding machine suppliers:
* Belt Grinding Machine: Processing of the work piece, including finishing, edge breaking and removal of stock is easily done with a belt grinding machine.
* Bench Grinding Machine: Hand grinding of cutting tools like lathe tools is done with a bench grinder. Many other rough grinding functions are also performed by it.
* Surface Grinding Machine: As the name suggests, surface grinders work upon the surface of the work piece to lend smoothness. A refined look of the work piece is obtained through the process.
* Jig Grinding Machine: Used for processes that require high level of accuracy and finish, a jig grinder is suitable for grinding complex shapes.
* Cylindrical Grinding Machine: The work pieces with a central axis of rotation make use of cylindrical grinding machine.
* Gear Cutting Machine: Another common type of machines used for grinding is the gear cutting machine. It is used for hobbing, machining, forging, casting and other processes.

Material Processed
The purchasers of grinding machines take into consideration the material they wish to process through these machines. For example, a gear cutting machine is suitable for metals, plastic and wood, whereas belt grinding machine is mainly used for metals. A bench grinder designed for grinding steel can’t be used for grinding aluminum and other soft materials. So, consider the industry setups in your region to entertain the right type of audiences.

Machine Specifications
The grinding machine manufacturers manufacture grinding machines using different specifications. You can find machines with different specifications with grinding machine suppliers. Here are some of the main specifications of grinding machines:
* Size of the grinding wheel.
* Input power required to operate the machine for different purposes.
* Frequency and volt rating.
* No-load speed.
* Type of control for grinding head.
* Horizontal or vertical spindle and many more.

Finally, the customers consider whether they want to have a hand-operated or a CNC controlled grinding machine.

You must have a survey done in the market where you wish to sell. This should help you to know what types of grinding machines are most purchased. By catering to the needs and demands of the purchasers in your market, you can build standing for your business in the market.

Cricut Expression Die Cutting Machine – A Scrapbooking Tool That You Must Have

Individuals from all nations have ever been engaged with scrapbooking for times. If you are one of those paper artist who is attracted to sketch papers in variety of styles, then you can use a tool like a cricut expression machine that may assist you in creating your paper crafts. With the aid of a proper die cutting machine you are able to easily get the desired works.

There are actually fairly a lots of cricut expressions in the market these days. Many times these instruments make use of the conventional way of tucking paper where the paper will be added to a template being covered by a slat powerful adequate to shield it, and after getting it pass through which is known as ‘press machine’ which engraves shapes on the paper. You can have a variety of figures of one image at once with the aid of this standard method but it’s accurate that there are some weak points of this option are present too.

Since technology is an endless expansion of tools that you might make use of in any art which you must deliver, die cutting was carried to another stage. Now, you can enjoy cricut expressions in a added electronic way. You might get the advantages of the information stored in the USB drive like cricut cartridges which can easily connected with cricut expression machines and these are certainly a real alternate of the old and traditional dies utilized in past.

Now around, you don’t ought to carry on using the same old styles when it comes to paper arts. You possibly can generate and be more creative. As these cricut cartridges include much more monograms stored as well as several options for you to make use of like altering the length and girth and making use of special effects, you can now create a template that you can change from time to time.

This is one useful gizmo and is a must have for paper artists like you. You will just need to search for your finest cricut expression machine which can definitely meet your thoughts. With enough research you’ll definitely have the ability to create your scrapbooking and paper crafting experience more fun.

Does The Making Memories Slice Scrapbooking Die Cutting Machine Cut It?

In many countries of the world, people young and old have taken up the new form of craft called scrapbooking, which enables crafters to create artistic pages that preserve their memories for generations to come. Photographs and stories are laid out on a page to keep forever a moment in time, or a special story, that can be looked back on in the years to come.

Now anyone who is into scrapbooking, especially with embellishments, would be very familiar with the company Making Memories. They also make a wonderfully extensive range of some amazing scrapbooking tools like the tag maker, eyelet setter, stamping die sets and much more.

With scrapbooking die cutting machines become so popular these days amoung savvy scrapbookers, Making Memories have also released their version of a die cutter. However it has some tough competition from the two leading brands of die cutting machines, the electronic Cricut machine by Provo Craft and the manual Sizzix machines. So how does the Making Memories product compare?

Making Memories entrance into the Scrapbooking Die Cutting Machine market, has only come recently with its Making Memories SLICE machine. The SLICE retails for US$150.00, so it is half the price of the cheapest Cricut machine and slightly more expensive than the Sizzix Big Shot machine.

The SLICE die cutter is marketed as the first die cutting machine that doesn’t need a power cord. So it is really competing with the Cricut as an electronic die cutter and not competing with the Sizzix range of manual cutters. Imagine being able to take it anywhere and show off what it does, without having to plug it in! Just imagine the possibilities.

Like other electronic scrapbooking die cut machines, the Making Memories SLICE has the same basic similar features, like being able to plug in different design cards (like cartridges) and letting one cut these images out in varying sizes electronically. It also does not need to be attached to a computer like the Cricut.

The SLICE however does try to do something the Cricut Personal machine doesn’t and that is to cut slightly thicker types of material. The Cricut can only cut cardstock, and the Sizzix can cut pretty much anything (but it is a manual machine). The new Making Memories die cut machine however will cut up to 0.5mm thick. This means you get the benefit of an electronic die cutter, as well as the ability to cut a wider range of materials which will add to the uniqueness of your scrapbook pages.

Given that the SLICE is competing with the Cricut and other electronic cutters, it is very well priced. It also takes up a lot less room than the other electronic cutters. From all reports, it also cuts very well and can cut sheets up to 0.5mm thick.

The SLICE’s only disadvantage is that it requires the user to supervise its cutting. For those that hate the Cricut sticky mat, this could be a good thing! So with all of its great features and ability to produce die cuts quickly and easily and much cheaper than other brands, it is definitely a great option for scrapbookers keen to get a hold of a die cutting machine for the scrapbooking projects.